Hydraulic Presses, Including Automation and Custom Applications

GREENERD PRESS & MACHINE CO. will be highlighting the company’s various hydraulic press and automation capabilities at IMTS 2024, at booth 135304. Application experts and design engineers from Greenerd will be available to discuss specific user applications and press requirements.

Greenerd designs and builds custom hydraulic presses with automation solutions for a range of industries and applications. One example to be shown at IMTS is an automated two-press, two-robot production cell that Greenerd designed, engineered, built, and turnkey-installed that enables unattended production of large aluminum pressure vessels.

Using sensors to locate pallets of blanks that have been placed in a pallet staging area, the first Fanuc robot picks a blank, detects and rejects any double-blanks, and transfers the blank to a fully integrated and automated blank lube station. Then, the robot picks a previously lubricated blank and loads it into a Greenerd deep-draw press with a 76-inch stroke.

Next, a second Fanuc robot catches and transfers the formed parts to a second Greenerd press for a punching operation. The two-press production cell uses a centralized control station that sets the operating parameters of both presses and controls the action sequences of both Fanuc robots. All equipment in the cell is automatically updated with new process parameters when changing between products.

"To meet the demands of today's challenging applications, we are providing manufacturers with press solutions that are flexible, productive and reliable as well as often being quite large and complex," commented Greenerd Press & Machine CEO, Jerry Letendre. "For even greater manufacturing efficiency, we are able to provide our hydraulic press customers with turnkey, state-of-the-art robotic and other product handling solutions.”

Greenerd is a Tier 1 industrial authorized robot system integrator of Fanuc America Corp. The partnership gives Greenerd full access to the comprehensive offerings of Fanuc robots including all models, training, and support, providing state-of-the-art automation solutions in short time frames. Complete, fully integrated production systems can be provided including simple raw material feeding systems, and robotic solutions including loading/ unloading the press, the ability to perform an optional secondary part manipulation or process, automated inspection of parts and stacking finished products for downstream processes.

The scope of automation also encompasses part-inspection systems, from small sensors to complex camera inspections, and temperature monitoring/control of press and non-press related systems.

Streaming critical production data to and from the press is offered, too.

Greenerd's hydraulic presses are available in a variety of styles ranging from gap frame and straight-side to die-spotting and forging presses, with unlimited size and tonnage capabilities. Greenerd has a long tradition of designing, engineering and manufacturing customized hydraulic presses with product handling solutions.

Learn more at www.greenerd.com