TSC and Mist Collection Boost Machining Efficiency

U.S.-based CNC machine builder TORMACH will be presenting two new accessories for its servo-driven, three-axis 1500MX CNC Mill at IMTS 2024 – at booth 338062 – including a Through- Spindle Coolant (TSC) Kit and Mist Collector. Both new offerings will be showns in action, along with live product demos of the 1500MX machine with the ZA6 robot arm.

“The introduction of these new accessories for our 1500MX is a milestone we’ve all been eagerly working towards,” stated Tom Zelickman, product manager. “These innovations were developed in direct response to customer feedback, so we’re confident they’ll significantly enhance both the longevity of cutting tools and air quality in the shop.”

Precision cooling for deep drilling

The TSC Kit improves machining operations by delivering coolant directly through the 1500MX’s spindle to enhance tool life and performance during deep drilling and milling. By keeping tools clear of chips and other debris, this method helps maintain a clean bore and reduces chip buildup to significantly enhance machining precision and efficiency.

“The Through-Spindle Coolant Kit will allow our customers to produce higher-quality parts at a faster rate than ever before,” Zelickman explained. “By ensuring that coolant reaches the cutting tools exactly where it’s needed, the kit not only extends the life of the tools but also enhances the consistency and accuracy of every cut. This is an invaluable addition for machine shops looking to push their production capabilities to new heights and achieve superior machining results.”

The user-installable system integrates seamlessly with customers’ existing 1500MX mills and comes with all the necessary components to easily add this capability to their machines.

Powered by a 3-HP, 220-V single-phase motor, the TSC Kit delivers a maximum outlet pressure of 435 PSI (30 BAR) and a flow rate of 7.9 GPM (20 L/Min) for optimal coolant distribution.

Tormach’s 1500MX machines are supplied with Through-Spindle Coolant as the standard – but a Flood Coolant Kit (PN 51567) is required to operate the TSC Kit.

Delivering clean air and superior filtration

The Tormach Mist Collector is engineered to maintain a cleaner workspace by capturing and filtering out vaporized coolant and airborne particles before they become a problem. It features a centrifugal fan that provides exceptional attraction and centrifugal force to effectively collect mist and vaporized liquids. The system’s two-stage filtration design maximizes its ability to filter oil and mist particles, while a stainless-steel bottom strainer recycles oil and lubricant back into the system to enhance efficiency and reduce waste.

“Any time you're moving coolant, there’s going to be a significant amount of vapor released into the air that can decrease air quality and pose potential health risks for operators,” Zelickman said. “We’re launching the Mist Collector alongside the Through-Spindle Coolant Kit because the dual approach not only keeps the shop environment cleaner and safer for the operators but also helps maintain the longevity of the machinery itself.”

Additional features of the Mist Collector include:

  • Pressure gauge: Monitors internal filter status to ensure optimal performance.
  • Quiet operation: The high-performance motor operates at just 65 dB, offering low noise, minimal vibration and a long operational lifetime.
  • User-friendly design: Features a simple push-button switch for manual control and easy, toolless filter access and removal. The stainless-steel filters are also washable for easy maintenance.

With specifications that include a 1/2 HP motor, 420 cfm airflow and compact dimensions (395mm x 400mm x 650mm), the Tormach Mist Collector requires 220V at 2.5A with a recommended 10A breaker and is an essential addition to any machining operation.

Learn more at www.tormach.com