Mazak promises manufacturers they will find “everything they need to increase the competitiveness and profitability of their metalworking operations” at its Discover More With Mazak exhibit at IMTS 2014 — S-8300 at McCormick Place in Chicago. From machining technology to digital manufacturing and applications expertise, Mazak will show attendees “perfect productivity combinations” for their particular operations.

Mazak will demonstrate 21 advanced machine tools cutting parts for many industrial markets, including aerospace, automotive, energy and medical.

Among the machines that will be seen by the public for the first time are the Horizontal Center Universal 4000 and 5000; Integrex j-200S and Integrex e-1600-V10S; and Quick Turn Universal 300 MY and Quick Turn Universal S-220 MY.

Particularly well suited to job shop operations, the new Horizontal Center Universal 4000 is a “high-value, high-productivity” machining center that features a 15.75-in. square pallet and can produce precision parts up to 25 in. in diameter and 35 in. high. This machine also addresses various production requirements through a variety of options, including12,000- and 20,000-rpm spindle speeds; 40, 80 and 120-tool magazines; and either an NC-positioning or NC-rotary table. 

Designed especially for high-volume, low-mix shops, the new Horizontal Center Universal 5000 machining center comes with “an excellent price-performance ratio,” according to Mazak. It features a 19.69-in. square pallet and meets a variety of different production requirements through its various options, including 12,000- and 20,000-rpm spindle speeds; 40, 80 and 120-tool magazines; and either an NC-positioning or NC-rotary table.

Mazak designed the new Integrex j-200S multi-tasking machine to maximize value, precision and throughput in the production of complex, medium-sized parts. It features a main 5,000-rpm turning spindle, 12,000-rpm milling spindle and a second turning spindle for Done-In-One® capabilities, meaning it can complete machining in single setups and improve overall part accuracy.

The developer emphasized that the new Integrex e-1600-V10S will emerge as the industry’s most advanced multi-tasking solution for processing large, heavy and complex workpieces. “It completes all machining operations in a single setup, including turning, milling, boring, drilling and more, via a powerful turning spindle, tilting B-axis for 5-axis machining, either a high-speed or high-torque milling spindle and a wide selection of tool storage capacities,” Mazak reported.